FAZ II
Automated hardware assembly centre for PVC fittings
Boost productivity and reduce labor in hardware assembly
Perfect if you want:
- Automate the assembly of hardware to reduce reliance on the operator.
- Increase the number of processed panels per shift without compromising on quality.
- Standardize the process by reducing manual errors and rework.
- Optimize workshop space with a compact and integrable machine.
- Connect the workstation to an existing production line with automated systems.
Request the technical brochure now or speak with an expert.
Increase productivity and reduce labour in hardware assembly
The FAZ II is a compact and automated workstation designed by GRAF Synergy to speed up and standardise the assembly of hardware on PVC doors. With its dual station – preparation bench and screw-driving table – it allows for the assembly of up to 240 frames per shift, with just one operator.
While the first frame is being screwed in, the next one can already be pre-assembled, ensuring a continuous and uninterrupted production flow.
Equipped with intelligent software, automatic screw selection, and high-speed devices, the FAZ II easily integrates into existing production lines, enhancing efficiency and reducing setup times.
5 Reasons to Choose FAZ II
- Continuous Production. Pre-assembly and screwing occur simultaneously: the operator is never left waiting.
- Integration with Existing Lines. Thanks to automated transport systems, the FAZ II seamlessly fits into continuous production flows.
- User-friendly interface. The software provides step-by-step guidance for even inexperienced operators, indicating the compartment from which to retrieve each item.
- Extensive library of tools and profiles. Integrated database for managing assembly programs based on window types.
- Compact and Organised Island. The integrated storage with 32 compartments ensures order and quick access to tools.
Product Details
The FAZ II allows for the automation of all critical phases of hardware assembly on PVC doors.
Sizes
Length: 6,750 mm
Width: 3,760 mm
Height: 2,500 mm
Weight: 1,800 kg
Performance
Productivity: up to 240 square meters/8 hours*
Operators required: 1
(*depending on the type of profile and tools)
POWER SUPPLY and Consumption
Installed power: 4.5 kW
Voltage: 400 V
Air consumption: 800 Nl/min
Operating pressure: ≥ 7 bar
Profiles and workable dimensions
Max door size: 2500 x 1200 mm
Min door size: 350 x 500 mm
Profile width: from 50 to 130 mm
Supported features and processes
- Cutting and positioning tools on the preparation bench, with a visual indication of the compartment from which to take each item.
- High-speed screwing, featuring 2 screwdrivers with automatic screw selection and depth adjustment.
- Automatic door rotation to 180° to allow processing on both sides.
The system enables consistent, standardized production and minimizes the margin for human error.
Optional features and available configurations
The FAZ II assembly centre is configurable to meet specific production needs. Available options include:
- Variant for using non-standard screws
- Vertical lift shuttle to enhance internal logistics
- Automatic discharge table for end-of-line
- Dedicated programming for specific types of windows
Each optional feature allows for further enhancement of operational efficiency and customization of the production flow.
Technology and automation
The FAZ II is operated by dedicated software featuring an intuitive graphical interface, designed to simplify daily tasks and minimise errors. Among its technological features:
- Intelligent software with a tools database
- Automatic Screw Depth Adjustment
- Automatic screw type selection based on the program in use.
- High-speed devices to optimize cycle times
The machine is designed for integration into Industry 4.0 lines, with capabilities for remote control and management interconnection.
Want to improve the productivity of your hardware line? Contact us for a demo, a quote, or to receive the detailed technical brochure.
