FAZ IV
Automatic machine for mounting hardware on PVC doors
Complete automation for hardware pre-assembly: increased speed, fewer errors, maximum productivity
Perfect if you want…
- Eliminate bottlenecks in the pre-assembly phase of hardware.
- Automating a process with a high incidence of human error
- Reduce the number of operators along the production line.
- Integrate hardware assembly into a 4.0 workflow with complete traceability.
- Working with the front side while exchanging hits.
- Maintain quick cycles and operational continuity
Request the technical brochure now or speak with an expert.
Complete automation for hardware pre-assembly: increased speed, fewer errors, maximum productivity
The FAZ IV is a workstation designed to automate the assembly and screwing of hardware onto PVC doors, significantly reducing cycle times and human intervention.
Consisting of 2 or 3 stations (preparation bench/benches + assembly table), it can be integrated into an automated production line and allows for the completion of a finished door leaf in just 50 seconds.
The system automatically manages multiple types of screws, selecting the correct one and autonomously adjusting the screw depth. Thanks to the intuitive graphical interface, even inexperienced operators can handle the process without errors. The entire structure is designed for the assembly of doors with a reversible stop, ensuring complete flexibility.
5 Reasons to Choose FAZ IV
- Ultra-fast cycle. Completes a full panel every approximately 50 seconds, regardless of size.
- Non-stop production. While one structure is being screwed together, the next one can already be pre-assembled: zero downtime.
- Automatic screw selection. The system recognises the hardware and selects the correct screw, also adjusting the depth.
- Guided Interface. The software assists the operator step by step, even in the presence of complex variations.
- Complete integration. Compatible with automated transport systems and designed for vertical or horizontal exit.
Product Details
The FAZ IV bench consists of:
- Preparation Stations: one or two, with guidance on the placement of items and compartment indications.
- Automatic Screw Driving Table: a portal with 4 High-Speed Screwdrivers, automatic depth adjustment, and screw selection.
The entire process is computer numerically controlled, with automatic movement between stations. The system is also optimized for tool changeover.
Dimensions (Standard Bench + Screw Portal)
Length: 7,950 mm
Width: 3,000 mm
Height: 2,510 mm
Weight: 6.000 kg
Additional bench dimensions
Length: 3,000 mm
Width: 2,000 mm
Height: 2,510 mm
Weight: 1.580 kg
Performance
Cycle time: ~50 sec/part*
(*depending on profile, hardware, and dimensions)
Required operators: 1 – 2
Working door dimensions
Max: 106.3 x 59.1 inches
Min: 13.78 x 13.78 inches
Workable profiles
Max width: 130 mm
Minimum width: 50 mm
POWER SUPPLY and Consumption
Installed power: 9 kW
Voltage: 400 V
Air consumption: 500 Nl/min
Minimum pressure: 7 bar
Optional and configurations
The FAZ IV is available in various configurations:
- Hardware programming based on window type
- Morse group for mounting stulp on the preparation bench
- Variant for the use of special screws or non-standard sizes
- Horizontal exit station or with automatic verticalization
Advanced technology and automation
The FAZ IV is equipped with:
- Proprietary software with an intuitive graphical interface
- Complete traceability of processing
- Remote diagnostics
- ERP Setup
- Industry 4.0 ready: maximum control and integration in business digital processes
Do you want to automate hardware assembly without compromise?
Download the full brochure or contact us for a tailored consultation. FAZ IV is the solution for systems looking to enhance efficiency, speed, and control.
